Beryllium Copper

Engineers looking to maximize electrical properties, memory, and strength with non-magnetic and low-sparking characteristics should use beryllium copper (BeCu). PEI produces an assortment of mission-critical parts and assemblies used in the communications, electronics, semiconductor, and microwave industries.

Our expert operators leverage the benefits of beryllium copper (also known as spring copper) and precision chemical machining to produce microstrip contacts, connectors, contacts, springs, and contact strips, to name just a few. Our operators feature decades of experience in engineering, manufacturing, and finishing hundreds of parts.

The Benefits of

Beryllium Copper

The unique properties of beryllium copper make it an ideal choice for dozens of applications across the world’s most important industries. 

Electrical Conductivity

The natural properties of beryllium copper make it an excellent electrical conductor that is perfect for use by electronics, medical, and automotive part engineers.

Flexibility

Beryllium Copper can be age-hardened, formed with or against the grain, and features high ductility.

Corrosion Resistance

Beryllium Copper’s natural properties make it resistant to rust and corrosion, making it the smart choice for parts in harsh environments.

Oxidation Resistance

The metal naturally resists degradation from oxygen exposure, making it a reliable and long-lasting solution for parts used in challenging applications. 

Beryllium Copper

Etching Capabilities

Please see our Design Guide or contact us for more information about PEI’s additional manufacturing capabilities.

  • Panel Size
    Max 24” x 30”
  • Panel Thickness
    Minimum 0.0005” — Max 0.200”
  • Hole Size
    Min 0.005” or 110% of material thickness
  • Spacing
    Minimum 120% of material thickness
  • Inside Radii
    Material thickness
  • Outside Radii
    Approx. 75% material thickness
  • Center-Center Hole Distance
    DIA + material thickness
  • Etch Tolerance
    ± 10% material thickness, no less than ±0.001"
  • Panel Size

    Max 24” x 30”

  • Panel Thickness

    Minimum 0.0005” — Max 0.200”

  • Hole Size

    Min 0.005” or 110% of material thickness

  • Spacing

    Minimum 120% of material thickness

  • Inside Radii

    Material thickness

  • Outside Radii

    Approx. 75% material thickness

  • Center-Center Hole Distance

    DIA + material thickness

  • Etch Tolerance

    ± 10% material thickness, no less than ±0.001"

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Beryllium Copper Parts We Produce

PEI’s suite of capabilities

Engineering

We work with our partners to introduce new ideas and enhanced manufacturing solutions. Our engineers leverage the power of technology and decades of experience to ensure each design and plan will deliver the expected results, whether for the latest in renewable energy or a new life-saving medical technology.

Chemical Machining

PEI’s commitment to delivering thin metal parts and components utilizing precision photochemical etching dates back decades. We are the world’s leading etcher of titanium and can handle aluminum, beryllium copper, molybdenum, and many other metals. PCE is an ideal manufacturing process for rapid prototyping and high-production runs.

Forming

Our precision operators turn thin metal parts into reliable components with meticulous machine and manual forming techniques. PEI’s forming expertise starts at the first step, enabling us to develop highly accurate parts that our team forms to exact standards and specifications.

Finishing

Protecting precision metal parts from corrosion, wear, and environmental hazards is job number one when applying coatings, finishes, plating, or paint. Finishing applications also offer antibiotic and aesthetic benefits to the parts we produce via photochemical etching.

Assembly

PEI delivers durable and reliable assembled components found in power-generating, life-saving, and high-technology applications worldwide. Our expert team of engineers and operators team to ensure our partners receive ready-to-implement solutions that will last.

Quality Assurance

The PEI Quality Assurance team analyzes every thin metal part and component to ensure its precision, accuracy, and durability. Our team uses a combination of technological and manual inspection techniques to check for imperfections before any part or component leaves our facility.

Our first job is establishing trust to inspire a spirit of partnership.

Industries and technologies evolve when people work together to push boundaries and uncover new solutions. For over 50 years, we’ve stood shoulder to shoulder as leading companies across every market sector push forward with revolutionary changes that change the world. We are ready to share and leverage knowledge and expertise to collaborate with our customers for mutual success.

The Industries We Serve

Renewable Energy
Medical
Defense & Aerospace
Automotive
Microelectronics
Decorative

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Reviewed, Tested and Compliant

PEI’s long history of meeting and exceeding industry standards and customer expectations began in 1968. For over 50 years, we’ve kept quality assurance at the forefront of our work by training our manufacturing teams, maintaining our equipment, and establishing rigorous internal controls. PEI holds several certifications, including ISO9001:2015, AS9100:2016, and ITAR. We adhere to MIL-STD-45662, MIL-STD-105, and ANSI/ASQC Z1.4 quality standards.